Our Work

Engineering Projects

This is a small selection of previous engineering projects, showcasing the range, versatility, and capabilities offered.

Image of a replacement fan for a floor sanding machine, showcasing precision machining and 3D modeling by Avonside Engineering

Project

Emergency Repair Work

Avonside Engineering specialises in emergency breakdown repair work. A recent project involved producing a replacement fan for a floor sanding machine. The customer, unable to source the part anywhere in the UK after a critical breakdown on site, turned to Avonside for a solution. A 3D model of the original component was created and approved by the client. Following approval, the part entered production, initially machined on a Doosan Lynx Lathe to form the outside diameter, bore, and internal keyway. It was then programmed using OneCNC CAD/CAM software and transferred to the Hurco VM20 for precise machining of the fan blades.

Once completed, the component was successfully fitted into the floor sanding machine, ready for collection and return to site.

Image of a reproduced critical part for a box packaging machine, addressing customer needs for obsolete components

Project

Replacement Parts

Customers frequently seek solutions for components that are obsolete, prohibitively expensive, or subject to long lead times from original equipment manufacturers (OEMs). This example highlights a successful reproduction of a critical part for a box packaging machine, completed at the request of a client.

Project

Prototyping

At Avonside Engineering, customers frequently request support with the research and design phases of their projects. One such example is Bernie. Ben, the project’s owner and a long standing client, approached Avonside for assistance in developing his concept through CAD design.

After several collaborative design sessions, the concept was fully modelled in CAD and progressed into the production stage within the workshop. Over the course of a year and through multiple refinements. Bernie evolved into a fully realised product. It is now available for purchase through Ben’s website: www.iambernie.co.uk.

Project

Batch Production

Following the initial development phase, which involved both design iterations and performance trials, a consultation with the customer was conducted. The objective was to refine the design to ensure it could be manufactured as efficiently as possible.

By identifying opportunities to simplify geometry, reduce material waste, and streamline machining operations, the component was optimised for production. This not only improved manufacturability but also contributed to reduced cycle times and lower production costs ultimately enhancing the customer's profit margins without compromising on quality or functionality.

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